Custom Solutions

Peecision Engineering. Purpose-Built Performance. Seamless Integration.

Whether you’re designing a new system, retrofitting an existing one, or sourcing specialized components, Miller Edge partners with OEMs, system designers, engineers, and project teams to deliver custom sensing, signaling, and extrusion solutions that fit your application—down to the last detail. From early design input to final assembly, we help you build smarter, safer systems.

No matter the industry or application. Discover all the ways Miller Edge can personalize products to meet your needs.

Engineered for Real-World Function

Systems that safeguard, move, signal, or respond often come with complex design challenges—tight spaces, unique activation points, integration requirements, and the need for both safety and performance. That’s where we come in.

Miller Edge doesn’t just supply components—we solve problems. Whether you need a custom sensing edge, signaling strip, engineered extrusion, or something entirely new, we design solutions that work the way your system works.

Why Miller Edge

  • Design-Aware Customization: Solutions tailored to system behavior, not just specs.
  • System-Level Thinking: Built to interface with controls, sequences, and safety protocols.
  • Predictable Integration: CAD files, documentation, and testable prototypes provided.
  • Collaborative Engineering: We reduce iteration cycles by partnering early and often.

Custom Extrusion Services

Precision PVC Profiles—Rigid, Flexible & Custom Assembled

Miller Edge brings decades of experience in custom rigid and flexible PVC extrusion to meet the demands of diverse industries. Whether you’re starting from scratch or modifying an existing profile, our expert team can design, extrude, and assemble solutions tailored to your exact specifications.

What We Offer

  • Engineering & Design Partnership: Collaborate with experienced engineers on custom profiles and applications.
  • Designed for Integration: Our sensing and signaling solutions can be built around your system layout, logic, and space constraints.
  • Custom Manufacturing: Rigid and flexible PVC extrusions manufactured to tight tolerances.
  • Precision Assembly: Complex components assembled with care, accuracy, and repeatability.
  • Efficient Fulfillment: On-time delivery from a reliable U.S. manufacturer.

Start Your Extrusion Project

Custom Extrusion Profiles

Custom Safety & Signaling Products

Built to Fit. Designed to Protect. Trusted Across Industries.

When standard products don’t cut it, we create what you need. Our custom sensing and signaling solutions help safeguard motion, activate alerts, and trigger system behavior.

Sensing Edges & Bumpers

Touch-Sensitive Safety for Moving Equipment

Custom sensing edges and bumpers deliver precision contact-based activation to help protect people, vehicles, and infrastructure.

Ideal for:

  • Jet bridges
  • Amusement rides
  • Theater stages

Send Us Your Specs

Custom Sensitized Jet Bridge Pad

Signaling Strips

Compact Activation for Tight, High-Stakes Spaces

Low-profile signaling strips that deliver responsive activation for communication or control—ideal where space is limited or discreet alerts are needed.

Ideal for:

  • Transit doors and platforms
  • Compact alert systems
  • Equipment activation
  • Concealed security triggers

Request a Quote

Custom Mass Transit Signaling Strip

Sensitized Mats, Cushions, Pads

Discreet, Pressure-Sensitive Activation

Trigger lights, alarms, or equipment with discreet, pressure-sensitive solutions for performance and safety.

Ideal for:

  • Stage flooring for lights/props
  • Under carpet alarm signaling
  • Under-seat activation for ignition systems

Speak with an Application Specialist

Custom Touch-Sensitive Pads

Have a project that doesn’t fit off-the-shelf? Let’s build it together.
Contact us today for more information about safeguarding solutions: 800-220-3343