Plant Automation

Improve Safety in Automated Systems

Automated environments demand built-in safeguards. Whether you’re integrating safety into a new production line or retrofitting older equipment, our sensing solutions can help reduce injury risk, limit downtime, and minimize liability. From robotic cells and conveyor lines to pick-and-place arms and automated storage, Miller Edge products are trusted for reliable performance and easy integration.

 Common Applications:

  • Conveyor systems
  • Automated storage/retrieval systems (AS/RS)
  • Robotics and pick-and-place arms
Improve Safety in Automated Systems - Photo

Explore Key Applications

These common areas within automated systems may require specialized sensing approaches. Learn more about each:

Area Guarding

Pressure-sensitive and non-contact sensors that help protect personnel in production zones by triggering system shutdown or control when presence is detected near hazardous equipment.

Moving Platform & Lift Safety

Sensors that respond to presence and pressure, helping protect workers from crush zones and falls on lifting equipment or elevating work platforms.

Perimeter Guarding

Detection solutions to protect personnel near facility boundaries and restricted zones—ideal for enhancing safety and minimizing unintentional entry or disruption.

Pinch Point Safety

Compact sensing solutions that detect contact in small, hazardous spaces like machine hinges, doors, or rollers—where entrapment risks are high.

Flexible Safeguarding Responses for Different Risk Levels

From robotic cells and lift tables to AGV intersections and conveyor transfer points, Miller Edge sensing technologies support safer facility layouts without compromising productivity. Depending on your application’s risk level, our devices can be configured to halt machinery or trigger alerts—enabling a tailored safety approach that aligns with your operational requirements.

Configure for System Shutdown

When safety demands a hard stop, our sensing mats and sensing edges can be integrated to signal machinery to stop and/or reverse motion upon contact. This is ideal for high-risk zones where the potential for entrapment or injury is significant, such as robotic cells, lift tables, and conveyor transfer points.

Configure for Visual or Audible Alerts

For lower-risk zones or layered protection, sensing devices can be configured to trigger warning lights, alarms, or other alerts—improving situational awareness without disrupting workflow. This setup enhances visibility around active machinery and encourages safe distancing.

Explore Access Control products
Explore VisiLight products

MWave Warehouse-Forklift 01B

Protect What Matters Most

With scalable integration options and multiple product formats, Miller Edge helps you deploy the right response at the right time—ensuring your safety requirements align with operational demands.

Engineering & Integration Resources

Browse Downloadable Specs & CAD Files
Access CSI-formatted documents, CAD files, and installation specs to simplify planning.

Risk Assessment

Evaluate safety risks in your environment and identify the right safeguarding strategies for your needs.

Let’s Talk System Safety

Have a specific project or automation application? We’ll help you find the right sensing solution. Contact Us

PLANT AUTOMATION

Miller Edge safeguarding solutions are instrumental in enhancing plant automation safety by protecting both personnel and equipment, ensuring compliance with safety standards, and offering customization options for various automation setups.

Area Guarding
Perimeter Guarding
Moving Platforms & Lifts
Pinch Point Protection

Our products serve a wide range of industries and environments. Whether in the automotive, shipping, pharmaceutical, or entertainment sectors, our products are designed to enhance safety in your manufacturing plant. Safeguarding automation in plants ensures the well-being of personnel, minimizes the risk of accidents, and protects expensive equipment:

  • Personnel Protection: Miller Edge sensing edges and bumpers are touch-sensitive, instantly responding to any contact with obstructions, whether human or mechanical. This quick reaction helps prevent accidents and injuries, ensuring the safety of plant workers.
  • Equipment Safeguarding: In plant automation, there’s often a substantial investment in equipment and machinery. Miller Edge products act as a first line of defense, stopping and/or reversing machinery when an obstruction is detected. This reduces the risk of damage to expensive machinery.
  • Compliance: Miller Edge products are designed to meet safety standards and regulations, ensuring compliance with industry-specific guidelines. This is critical for maintaining a safe working environment.
  • Customization: Miller Edge offers customizable solutions, allowing systems designers to tailor sensing edges and bumpers to the unique requirements of their plant automation systems. This flexibility ensures an optimal fit for specific applications.

Plant safety requirements vary, so please contact us to discuss your specific safeguarding needs.

Contact us to learn more