Custom Solutions

Precision Engineering. Purpose-Built Performance. Seamless Integration.

Whether you’re designing a new system, retrofitting an existing one, or sourcing specialized components, Miller Edge partners with OEMs, system designers, engineers, and project teams to deliver custom sensing, signaling, and extrusion solutions that fit your application—down to the last detail. From early design input to final assembly, we help you build smarter, safer systems.

No matter the industry or application. Discover all the ways Miller Edge can personalize products to meet your needs.

Engineered for Real-World Function

Systems that safeguard, move, signal, or respond often come with complex design challenges—tight spaces, unique activation points, integration requirements, and the need for both safety and performance. That’s where we come in.

Miller Edge doesn’t just supply components—we solve problems. Whether you need a custom sensing edge, signaling strip, engineered extrusion, or something entirely new, we design solutions that work the way your system works.

Why Miller Edge

• Design-Aware Customization: Solutions tailored to system behavior, not just specs.
• System-Level Thinking: Built to interface with controls, sequences, and safety protocols.
• Predictable Integration: CAD files, documentation, and testable prototypes provided.
• Collaborative Engineering: We reduce iteration cycles by partnering early and often.

Precision Engineering - Photo

Custom Extrusion Services

Precision PVC Profiles—Rigid, Flexible & Custom Assembled

Miller Edge brings decades of experience in custom rigid and flexible PVC extrusion to meet the demands of diverse industries. Whether you’re starting from scratch or modifying an existing profile, our expert team can design, extrude, and assemble solutions tailored to your exact specifications.

What We Offer

• Engineering & Design Partnership: Collaborate with experienced engineers on custom profiles and applications.

• Designed for Integration: Our sensing and signaling solutions can be built around your system layout, logic, and space constraints.
• Custom Manufacturing: Rigid and flexible PVC extrusions manufactured to tight tolerances.
• Precision Assembly: Complex components assembled with care, accuracy, and repeatability.
• Efficient Fulfillment: On-time delivery from a reliable U.S. manufacturer.

Start Your Extrusion Project >


Custom Safety & Signaling Products

Built to Fit. Designed to Protect. Trusted Across Industries.

When standard products don’t cut it, we create what you need. Our custom sensing and signaling solutions help safeguard motion, activate alerts, and trigger system behavior.

Sensing Edges & Bumpers

Touch-Sensitive Safety for Moving Equipment

Custom sensing edges and bumpers deliver precision contact-based activation to help protect people, vehicles, and infrastructure.

Ideal for:

  • Jet bridges
  • Amusement rides
  • Theater stages

Send Us Your Specs >


Signaling Strips

Compact Activation for Tight, High-Stakes Spaces

Low-profile signaling strips that deliver responsive activation for communication or control—ideal where space is limited or discreet alerts are needed.

Ideal for:

  • Transit doors and platforms
  • Compact alert systems
  • Equipment activation
  • Concealed security triggers

Request a Quote >


Sensitized Mats, Cushions, Pads

Discreet, Pressure-Sensitive Activation

Trigger lights, alarms, or equipment with discreet, pressure-sensitive solutions for performance and safety.

Ideal for:

  • Stage flooring for lights/props
  • Under carpet alarm signaling
  • Under-seat activation for ignition systems

Speak with an Application Specialist >

Have a project that doesn’t fit off-the-shelf? Let’s build it together.
Contact us today for more information about safeguarding solutions: 800-220-3343

Sensing edges and bumpers are touch-sensitive sensors engineered to safeguard entrapment and hazardous zones in automated areas. Installed along the leading edge, draw-in zone, pinch point, or as an emergency stop for automated areas. When lightly touched by an obstruction, a signal immediately directs the motor to stop and/or reverse motion. Various profiles are available for a seamless appearance. Learn more.

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From vehicle alarms to pinch point areas, our custom-manufactured signaling strips deliver top-level touch-activated signaling. Our personalized signaling strips can meet your application’s specific needs. Applications include:

  • Transit signaling
  • Protection in pinch point areas
  • Hidden security alarms

Contact us to learn more

Sensing mats are designed to safeguard a wide range of applications where safety and security are paramount. When placed on the floor, a sensing mat works by detecting pressure applied to its surface. When personnel step onto a mat, a signal is triggered, prompting a predetermined response. This could include halting machinery, activating lights or alarms, or initiating automated safety protocols. Pressure sensitive mats can be used in many applications, including:

  • Presence signaling
  • Secure access areas
  • Automated machine guarding
  • Custom solutions such as stage prop activation, theatre stage automation, amusement rides, and more

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Photo optics are non-contact sensors designed to protect entrapment and hazardous zones. They include thru-beam and retro-reflective styles, integrating infrared technology into sturdy housings. Select from single-beam photo eyes or multi-beam light curtains to suit various environments. Photo optics span hazardous or entrapment zones of motorized commercial/industrial doors and automated vehicular gates. When an obstruction interrupts the light beam, a signal immediately directs the motor to stop and/or reverse motion. View products

Motion sensors provide customizable, hands-free radar motion sensor. Miller Edge motion sensors are preconfigured for a variety of applications, including detecting approaching and departing pedestrian and vehicle traffic, as well as cross-traffic situations. Designed for fast-paced environments, these motion sensors can be programmed to suit various scenarios, such as initiating or halting motor controls and activating alarms and notifications. View products